Iron Casting and Iron Melting

August 19th, 2008 tyhuls Posted in Metal Casting No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Iron Casting, Iron Melting, and other Iron Furnace Casting Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting.

 

Here is an excerpt from the new Metal Casting Forum Iron Casting information webpage:

 “Many believe that iron casting is just simply out of reach for small furnaces but this is not the case. While alloys like aluminum are more prevalent in home foundries. Artists and hobbyists have also used brass, bronze, and even iron to fulfill their casting needs.

Industrial foundries commonly use iron for a variety of items like cookware, like cast iron pans, and even bridges. Casting iron provides an easy and effective method of making such large structural pieces and even smaller pieces for around the home.

The most common furnace type used by home foundries is the cupola furnace. The cupola is a basic furnace type that does not need a crucible as it allows the caster to pour the molten metal directly from the furnace into a ladle which is then poured into the mold.”
There is plenty of more information on the new Iron Casting and Iron Furnace Info of metal casting Forum Category that can be found by visiting: Iron Casting. There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Iron Casting . Users should check back often to the Iron Castings page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Lost Foam Metal Casting

August 19th, 2008 tyhuls Posted in Metal Casting, News No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Lost Foam Metal Casting, Casting, and other Lost Foam Casting Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum.

 

Here is an excerpt from the new Metal Casting Forum Lost Foam Metal Casting information webpage:

 “Lost Foam Casting is a relatively new casting process compared to other metal casting procedures that date far back into antiquity. The first patent for Lost Foam Casting was made in 1958 but it was not until 1964 that what we know commonly as Lost Foam Casting was introduced.

Lost Foam Casting is a form of Investment Casting much like Lost Wax Casting. The key material of Lost Foam Casting is of course foam which is not used in other metal casting methods. The use of foam has many benefits to the artisan like ease of use and shaping and the relative inexpensive cost of the material. Each casting is going to be one of a kind since the original casting of foam is lost during the process.

The foam original will be replaced by the molten metal unlike the Lost Wax Casting where a wax mold is made of the original and then coated with a ceramic shell in preparation for the molten metal.”
There is plenty of more information on the new Lost Foam Metal Casting and Metal Casting Info of metal casting Forum Category that can be found by visiting: Lost Foam . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Lost Foam . Users should check back often to the Lost Foam Metal Casting page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Home Made Foundry and Home Metal Casting

August 18th, 2008 tyhuls Posted in Metal Casting, News No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Home Made Foundry, Home Metal Casting, and other Home DIY Foundry Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum.

 

Here is an excerpt from the new Metal Casting Forum Home Made Foundry information webpage:

 “Recently the DIY movement has received a boost of popularity with the aid of the internet. Many are finding that DIY projects are easier to undertake with the help of instructional websites which provide step by step instructions and real advice from people who have actually accomplished the DIY process. Several of these sites provide ideas, photos, message boards, and a sense of community for Do It Yourselfers that was simply not available years ago.

DIY projects can include any number or projects and ideas. Certainly the most common projects include home improvement such as cabinetry or installing plumbing fixtures, but one of the oldest DIY projects has to be metal casting.

The DIY casting movement has been around ever since metal casting itself has been around, which is quite some time. Metal casting is the act of taking molten metal and shaping it with the use of molds into something new. Metal casting has been used in the ancient world for the use of making weapons, jewelry, and even religious icons.”
There is plenty of more information on the new Home Made Foundry Casting and Home Metal Casting Info of metal casting Forum Category that can be found by visiting: DIY Casting . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Home Casting . Users should check back often to the Home Made Foundry page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Gravity Casting and Gravity Die

August 18th, 2008 tyhuls Posted in Metal Casting No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Gravity Casting, Gravity Die Casting, and other Home DIY Gravity Casting Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum

 

Here is an excerpt from the new Metal Casting Forum Gravity Casting information webpage:

 “Gravity casting seems to be especially useful when dealing with aluminum and other light alloys. The basic idea behind this casting process is pretty much exactly what the name suggests. The metal is introduced into the mold by the force of gravity. Most other casting process either use natural pressure difference like the kind in certain sand casting procedures or they use forced pressure like in centrifugal casting to get the molten metal into the mold. 

One of the most common uses for gravity casting is when permanent molds are going to be used. Also called a die, the permanent mold is really only economical for those planning on using the same mold numerous times and will need to keep the quality at a constant level. While some temporary molds can be repeatedly used the quality of the finished product will begin to suffer over time. With die molds the quality will remain the same. Die molds should be seen as an investment. Yes, they will be more costly then other molds; however they will outlast cheaper options for molds. With Permanent molds, they are created using cast iron, steel, and other metals.”
There is plenty of more information on the new Gravity Casting and Home Metal Casting Info of metal casting Forum Category that can be found by visiting: Gravity Casting . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Gravity Casting . Users should check back often to the Gravity Castings page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Backyard Foundry and Home Foundry

August 17th, 2008 tyhuls Posted in Metal Casting, News No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Backyard Foundry, Home Foundry, and other Home Metal Casting Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum.

 

Here is an excerpt from the new Metal Casting Forum Backyard Foundry information webpage:

 “Sure there are plenty of companies that will gladly sell furnaces for the hobby metal caster and while this can be a viable solution to your furnace needs many metal casters prefer another method.

Making your own furnace is not as far fetched as it may seem and if you already a Do It Yourselfer, chances are you will have the needed skills and tools in your workshop or garage already. There are a variety of reasons why people make their own furnaces. The most common reason is fulfilling a need.

Many hobbyist and metal workers find out, to their dismay, that the local commercial foundries can not make the needed part or if they do, they feel the need to charge an outrageous sum. Not to mention the fact that the traditional methods of metal casting is quickly becoming forgotten as the industry turns to electric furnaces. So many hobbyists find that constructing their own furnace is an absolute necessity and a great way to preserve a piece of craftsman history.”
There is plenty of more information on the new Home Metal Casting and Home Foundry Info of metal casting Forum Category that can be found by visiting: DIY Casting . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at DIY Casting . Users should check back often to the Backyard Foundry page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Die Casting and Die Casting Machine

August 17th, 2008 tyhuls Posted in Metal Casting, News No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Die Casting, Die Casting Machine, and other Low Pressure Die Casting Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Metal Casting Forum 

 

Here is an excerpt from the new Metal Casting Forum Die Casting information webpage:

 “Die casting is used by industrial foundries and manufacturers to create practically anything and everything, such as die cast cars. Many small foundries, like the one in your garage, backyard, of workshop may find that die casting is really just not economical. But who said that having fun and trying new things was ever economical? The process of Die Casting involves a simple concept. The molten metal is injected with high pressure into the mold or mold cavities. The mold used in die casting can have several small civilities of either the same pattern or different pattern.

The name Die Casting comes from the molds which are called dies. These molds are reusable and are often made from steel but other alloys can be used as long as they can withstand high pressure. The reason dies must be created from metal and not from sand or other material is due to the high amount of pressure used to get the molten metal into the mold. If sand molds were used in a Die casting procedure then the mold would crumble. There are plenty of advantages of using dies in a casting procedure which makes this method desirable for anyone wishing to create a high volume of similar castings.”
There is plenty of more information on the new Die Casting and Die Casting Machine Info of metal casting Forum Category that can be found by visiting: Die Casting. There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Die Casting. Users should check back often to the Die Casting Forum page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Casting Resin

August 17th, 2008 tyhuls Posted in Metal Casting, News No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Casting Resin, Resin Casting, and other Resin Casting Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Metal Casting Forum.

 

Here is an excerpt from the new Metal Casting Forum Resin Casting information webpage:

 “Resin casting does not involve the use of furnaces, crucibles, or casting sand. In fact all one really needs for resin casting is a mold, some resin (of course), and time.

There are actually two forms of resin casting. The first kind is the one that more closely resembles metal casting, uses a mold and even gates and runners if it’s complex enough. The second type of resin casting is simply incasing an object in the resin. An example of this is using an ice cube tray and placing an object like a small pendant in one of the tray’s cavities and then filling it with the resin solution. After the resin dries you can pop it out of the tray. The pendant is now encased in hard plastic. This form is usually employed by jewelers and crafty moms but tends to be fun for everyone no matter age or experience. At the very least it’s a great way to get rid of some of the clutter around your house and disguise it as art. You can cast leaves, coins, and other objects in the resin to make anything from charms to magnets.”


There is plenty of more information on the new Resin Casting and Casting Resin Info of metal casting Forum Category that can be found by visiting: Resin Casting. There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Resin Casting. Users should check back often to the Resin Casting page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Cupola Information and Cupola Furnace

August 17th, 2008 tyhuls Posted in Metal Casting No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Cupola, Cupola Furnace, and other Cupola Foundry Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum.

 

Here is an excerpt from the new Metal Casting Forum Cupola information webpage:

 “Cupola furnaces are the easiest and most economical furnace to work with for the small foundry owner. Hobby metal casters are always on a look out for a cheaper alternative which will provide safety and yield quality results and the cupola furnace delivers all this.

The common appearance of a cupola furnace is that of a smokestack. The furnace can be of nearly any size which is perfect for backyard metal casters. Commonly, the cupola furnace is supported on four legs with a drop bottom to remove any waste from the furnace. This type of furnace does not use a crucible so the metal caster will place the metal to be melted inside of the furnace. The furnace is fitted with a sprout and runner to pour the molten material which is called a taphole. Sometimes cupolas are fitted with a way for slag to be removed. The slag tapholes are located near the back of the cupola a little higher then the other taphole. The refractory used in cupolas are usually brick with the bottom being clay and sand as this is just temporary anyways.”
There is plenty of more information on the new Cupola and Cupola Furnace Info of metal casting Forum Category that can be found by visiting: Cupola . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Cupola. Users should check back often to the Cupola Foundry page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Gas Torch Information and Smith Torch

August 16th, 2008 tyhuls Posted in Metal Casting No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Gas Torch, Smith Torch, and other Soldering Torch Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum.

 

Here is an excerpt from the new Metal Casting Forum Gas Torch information webpage:

 “When searching for an appropriate casting torch the hobbyist will need to take several things into consideration. The size of the furnace, and what metals you plan to use are chief among the considerations. Many casters will use a torch that uses propane gas as it provides enough pressure and heat to melt most metals. If the hobbyist plans to use natural gas like the kind that is provide in households they may find that the pressure is just not enough and the desired temperatures will not be reached. The same is true for Butane. While natural gas and Butane can be used, propane seems to yield the best results. Oxyacetylene torches are a favorite with many casters especially for casting iron.

Price is yet another consideration. While it may be possible to rig a casting furnace it is not always advisable. Torches can range in price from $40 to several hundreds of dollars depending upon the size, the use, and accessories.”

There is plenty of more information on the new Casting Tools and Gas Torch Info of metal casting Forum Category that can be found by visiting: Casting Torches . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Casting Torches . Users should check back often to the Soldering Torch Forum page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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Crucible Information and Crucible Steel

August 16th, 2008 tyhuls Posted in Metal Casting, News No Comments »

Metal Casting Zone has just released a new Forum section of their website that has all of the informative questions and answers on Crucibles, Crucible Steel, and other Crucible Tongs Information. This is part of a new forum on the metal casting community website that is all about Casting. Members and non-members can visit this Forum page on the Metal Casting website for free at: Casting Forum 

 

Here is an excerpt from the new Metal Casting Forum Crucibles information webpage:

 “Crucibles are placed inside of the furnace where the metal is placed and then melted. The crucible then collects the melted alloy which will then be poured into the model. Since the crucible will be holding metals melted at extremely high temperatures the crucible will need to be created from very strong material. The durability of the crucible will add a certain aspect of safety to the metal casting process. Using a crucible that is low in quality can result in shattering, which, let’s face it, is never ever a good thing.

 Any crucible at any given moment can shatter or fail which is why using appropriate safety gear at all times is so important. In order to handle the crucible which will be red hot you will need to wear boots, jeans, and gloves.  The tools for lifting the crucible from the furnace and then the tool for tilting the crucible so that the molten metal will pour easily into the mold will vary crucible from crucible. Those that make their own crucible will be able to create them in an identical manner so the same tools can be used. The idea of these tools is to make sure that the crucible can be safely and securely lifted and poured. You will never want to directly touch a hot crucible, even with gloves.”

There is plenty of more information on the new Crucible Tongs and Crucible Steel Info of metal casting Forum Category that can be found by visiting: Crucibles . There is also a special going on now that allows members to gain access to free ebooks and other free materials just for signing up as a member of the casting website. The Forum can be found at Crucibles . Users should check back often to the Crucibles Forum page as more information will be added as the website expands and grows. About Metal Casting Zone: Metal Casting Zone is a Community Site that brings users into a deeper relationship with Metal Casting.

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